Manufacture New Technic Fish food extruder making machine
Twin Screw Extruder Introduction
Twin screw extruder is created on the basis of single screw extruder. It has 2 screws of equivalent length put within the very same barrel. It is born for more powerful adaptability, increased potential and far better operative manage. It is normally utilized for aquatic merchandise and pet feed production with large extra price like salmon, soft-shelled turtle and younger fish feed. The large market cost of these feed pellets can fully return the major investment decision.
Chinese twin screw technologies is quit experienced. Most of domestic feed factories have utilised this device to meet the most recent development. Yearmega twin screw extruder also meets the specifications of International marketplace.
Twin Screw Extruder Characteristics
Stainless steel DDC with twelve steam injectors and 6 liquid nozzles.
The gearbox can stand powerful torque and thrust up to 400hp.
Circled tunnel design barrel with liner can accomplish heating/cooling function. Steam and water can also be injected directly into the barrel.
Screw is produced of unique anti-put on alloy with L/D ratio up to 19.5:1 that assures effortlessly production for all varieties of sinking/floating feed.
It can offer with diverse formulation. It can make pellet with die diameter from .5 mm to 10 mm.
Fast replacing system for die and screw and on-line adjustment for cutter.
Solitary Screw Extruder VS Twin Screw Extruder
One Screw Extruder:
one. Belt transmission, minimal efficiency, difficult operation manage
2. Reasonably reduced value, lower capacity, bad homogeneity
Double Screw Extruder:
one. Gear driving, large performance, adaptable procedure manage.
2. Lower strength use and for a longer time provider lifestyle.
three. Wide adaptability of raw supplies: substantial viscosity, lower viscosity, high humidity, etc.
four. Much less limitations on the particle dimension of the uncooked materials: fine powders, coarse aggregates,etc
5. Much better mixing averages, higher particle uniformity.
six. Far better ripening degree, usually CZPT ninety five%.
seven. Larger yields with exact same electricity
eight. Self cleansing and effortless to preserve.
9. Wider variety and adaptability of the ultimate goods
Main Technical Parameters
|one hundred sixty/200
|Cutter electrical power
|Conditioner electrical power
floating fish feed pellet line approach:
|To crush the raw supplies these kinds of as grains into flour/powder
|To mix diverse flour components together and evenly
|Extruding and pelleting
|Fish Feed Extruder
|To make fish feed pellet, the material is processed by substantial temperature and strain and pelletized into spherical pellets, suited for feeding fish, we could make both floating fish feed and sinking fish feed.
|To dry the fish feed pellets coming from the extruder
|To awesome the fish feed pellets, the fish feed pellets could be stored for a long time.
|Rotary flavoring machine
|To seasoning the fish feed, spray oil and other liquid additives on the surface of fish feed pellets, make the feed more tasty.
|Automated Packaging device
|To pack fish feed pellets into baggage, simple for store, transportation and for sale in the market place.
Floating fish feed processing line main processes as pursuing:
Crushing proecss—–Mixing approach—–Extruding process—-Drying and oil spraying Process—–Cooling process–Packing Process
Uncooked Resources for Feed manufacturing
The feed pellets are typically produced of corn, brown rice, paddy, sorghum and soybean food, fish food, bone meal and so forth.
Content Cleaning Sieving and Accepting Procedure
By obtaining components, our plant use granule cleaner and flour cleaner to thoroughly clean the dust and other particles, then CZPT cylinder cleanse the irons and steel in the components. Following cleaned, resources be despatched to up coming procedure.
Uncooked Material Grinding Process
Standard-objective goods, stable efficiency, widely used in huge andmedium-sized feed, food processing enterprises of uncooked components crushed.
The machine makes use of direct push, scientific and reasonable hammer arrangement, hammer sieve clearance, concluded fineness uniform. Crushing chamber second strike engineering. Assortment of imported large-top quality bearings, low working temperature.
A range of screen size optional, swift open doorway mechanical and elastic force screen mechanism, for display screen quick, easy operation and servicing.
NSK bearings, CZPT bearing, tungsten carbide alloy spray hammer. Bearing temperature show instrument.
Feed Substance Auto Batching and Mixing Method
Dosing/Batching designs formulations in accordance to the dietary needs of different animals, using distinct device to properly weigh the a variety of substances. Mixing is an operation in which numerous feed components are metered and blended underneath exterior forces to sort a uniform distribution. This procedure adopts 2 batching scale and a variety of batching bins, of which the CZPT substances are manually additional outfitted with examine weigher. After batching of content substances is concluded, then enter into the mixer for mixing, and finally the materials is output by means of the conveyor and elevator.
Weigh tools:batching scale, batching accuracy≤3‰.
Mixing products:mixer SHSJ2, 1KW, 2000kg for each batch, capacity twenty-30T/H.
Mixing pace is quick, the mixing cycle is quick, 30-one hundred twenty seconds / batch mixing uniformity is high, CV ≤ 5%, and does not make segregation
device mixing method is average, loading variable variety
Envisioned to meet up with the environmental requirements can be outfitted with compressed air cleansing technique, the residue to a least amount
can be customized for unique atomization spray program include molasses , Grease and so much more uniform
Variety of imported higher-top quality bearings, oil seals, to guarantee that the equipment running effective, stable, lower noise.
Feeder produced of stainless steel, by making use of frequency manage motor to ensure that the top quality of particles discharged.
One Conditioner or double conditioners can be choosed, produced of stainless metal, to precook uncooked materials just before extruding.
The intercontinental advanced stage of compensation type serpentine spring coupling, with a new composition, compact, risk-free, low sound, low fault efficiency.
Die mildew is manufactured of use-resistance alloy metal, equipment box gear oil computerized CZPT program.
Feed Drying and Oil Spraying Process
Feed Drying process
Box composition,Freely combine lengths according to output demands, and reserve area for capability improvement.
Reduced strength consumption, large quality proportional valve adjusts the steam circulation, PLC computerized temperature manage system.
Constructed-in sizzling air circulation method, very good hot air penetration.
The cabinet is developed with entire insulation, which will save vitality and optimizes the functioning setting
eight-tooth sprocket, sq. tube bracket, frequency conversion travel, steady and trustworthy operation.
Large top quality PET fiber mesh belt with higher temperature resistance, little shrinkage, high air permeability, and great humidity uniformity.
Oil Spraying Approach
Adopted exceptional right after-adding technologies to add fat, oil, enzymes, vitamins, natural and organic acids, microbial and other vitamins, and drugs to the furface of pellets.
Rotary coating, even spraying, the CZPT volume is controlled by the personal computer, programmable handle by means of touching the display can make a lot more precise measurement.
The final products following CZPT are a lot more nutritionally well balanced, far more attractant and condition resistant.
Spraying evenly rate: 96%, spraying ratio: 2%-20%.
Feed Pellet CZPT Method
Feed Pellet CZPT process
The most recent octagonal CZPT box design and style, no CZPT useless ends. The use of closed feeder feed, into the air location, CZPT effect is considerable.
Discharging substance evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge system, the movement is clean, reputable, with little residues.
Lower energy usage, easy operation.
After CZPT the concluded solution temperature is not greater than room temperature+3 ºC ~ 5 ºC, suited for the CZPT of granular supplies.
Feed Pellet Screening and Grading Approach
Mixture of the circle, oval, straight 3 varieties of movement, screening impact is very good. Display ship travel with belt generate, emphasis on equilibrium, lower noise.
Screen tail assistance for the enhanced elastic assistance, vibration, reduced sounds. Strengthen the foundation to make sure a more balanced operation of the equipment.
Feed Pellet Packing Process
High-precision weighing indicator, import PLC,higher-precision analog load mobile composed of weighing management method.
Applicable to materials with bad mobility. In the weighing system, the hopper on the method with a suction port, can effectively handle the spill of tools dust to make certain that the dust concentration in the doing work setting, and can make the scale of the physique force to preserve balance with the outside globe, to stay away from the air flow weighing accuracy influences.
Packing precision: .1% Packing selection:5-50kg / bag
Computerized PLC Manage Program
With the automated PLC control method, the animal feed processing line is with higher performance and practical procedure.
one.Entire automation of the comprehensive production line
two.Continual solution quality at a high throughput rate
3.Decrease manpower specifications, significantly less time value
4.Far better monitoring of the manufacturing process
Other method like conveying, elevating, materials feeding, water and liquid introducing device
Packing and shipping
one. Packing is in export picket circumstance packing or in bulk according to the dimensions of the Fish foods extruder generating device.
two. we will make the Fish foodstuff extruder making machine as speedily as possible following the cusomer taking part in the order, also with high capacity. we will observe the shipping for customer every time they need to have.
1. We will give detailed introduction of the Wet type sophisticated design Fish foodstuff extruder making machine according to the consumer capacity prerequisite.
2. Share any information about the Fish foodstuff extruder producing machine that the consumers need, like detaield pictures, online video,and so forth
three. Style floating fish food extruding line for client.
4. Support the consumers to do suited floating fish feed formulation.
five. Give thorough instruction handbook and movie to assist the client operate the Fish foods extruder making device.
We specialize in investigating, creating, making and marketing best top quality feed related machines-crusher, mixer, feed extruder, dryer, cooler, oil coater and packing device. We can design and style turnkey pet foods and fish feed manufacturing line and animal feed generation line for client.
|Q: How prolonged does the floating fish feed float on the h2o floor?
|A: It can float far more than 24 several hours. Although the floating time can be modified when the pellets are extruded.
|Q: Does the floating fish feed extruder can only make feed pellets for fish?
|A: It can make feed pellets for fish, catfish, shrimps, prawns, crabs, cat, canine, etc
|Q: What measurement of pellet can be manufactured by your equipment?
|A: based on the diameter of the die moulds. We can tailored die moulds with diameter of .9-15mm.
|Q: Do you provide the floating fish feed production line?
|A: We can supply a floating fish feed solution line include feed hammer mill, powder mixer, fish feed pellet extruder, feed pellet dryer, fish feed pellet cooler, feed pellet weighing and packing machine. The capacity is from 60-5000kg/h.
|Q: Is there a formula of making the floating and sinking fish feed pellet ?
|A: We can provide free of charge method for various feed pellets to our clients.
If you have fascination in this New Technic Fish food extruder generating machine, kindly make sure you send out us inquiry.
Gear reducers are also referred to as reducers. Mechanical add-ons, by possibly of these two names, are made to minimize the electrical power transferred in between the motor and the device among the rotational speeds (revolutions per moment). The reducer efficiently decreases the rotational speed developed by the motor, thereby controlling the velocity at which the equipment operates and growing the torque developed by the motor. Multiplying the torque developed by the motor raises the machine’s offered energy – a procedure identified as “mechanical dominance”. In a more substantial context, equipment reducers are essentially resources utilized to improve the efficiency of gear procedure.
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